HAIMER – Shrunk. Balanced. Preset. Ready.
Precision is not only created by the machine, but also by the perfect interaction of tool, process and technology.
This is why DMG MORI and HAIMER combine their strengths to create a consistent closed-loop approach. With high-precision tool holders and coordinated shrinking, balancing and presetting technology, HAIMER guarantees that the accuracy of DMG MORI machines is transferred from the machine spindle to the tool cutting edge, so that the machine can demonstrate its full performance and precision. The decisive difference: DMG MORI integrates tool preparation as an integral part of the Machining Transformation (MX). Tools are precisely prepared outside the machine and the data is provided digitally in the right place, reducing set-up times, minimizing machine downtimes and maximizing machine utilization. At the same time, optimal concentricity and balanced tools ensure higher process stability, longer tool life and less stress on the spindle.
This is why DMG MORI and HAIMER combine their strengths to create a consistent closed-loop approach. With high-precision tool holders and coordinated shrinking, balancing and presetting technology, HAIMER guarantees that the accuracy of DMG MORI machines is transferred from the machine spindle to the tool cutting edge, so that the machine can demonstrate its full performance and precision. The decisive difference: DMG MORI integrates tool preparation as an integral part of the Machining Transformation (MX). Tools are precisely prepared outside the machine and the data is provided digitally in the right place, reducing set-up times, minimizing machine downtimes and maximizing machine utilization. At the same time, optimal concentricity and balanced tools ensure higher process stability, longer tool life and less stress on the spindle.
While many suppliers regard tool preparation as an upstream individual process, DMG MORI integrates it into a holistic manufacturing strategy.
The result is higher productivity, longer machine life and reproducible component quality – the basis for efficient and future-proof production. Together, DMG MORI and HAIMER are creating an end-to-end process that ensures precision even before the first chip.
Our product recommendations
HAIMER Technology Highlights
Grinding wheel mounts
Multitask machines with the grinding package option require high-precision grinding wheel holders. HAIMER offers this as an exclusive solution for the DMG MORI grinding option in HSK-A100 and HSK-A63 with efficient cooling by the grinding wheel.
Autonomous tool provisioning
The Automation Cube One with integrated cobot and 12 axes enables fully autonomous shrinking and shrinking as well as precise measurement. It takes care of the provision of old tools, changing and dispensing new assembly tools.
Tool & Data Management
Continuous flow of information with HAIMER WinTool. Consistent tool data is available centrally and accompanies the process from the tool room to the machine. In this way, planning, preparation and production are seamlessly intertwined.
Precise measurement of tools
HAIMER Microset presetting technology gives your company a sustainable and long-term competitive advantage.
- Increased machine utilization by reducing set-up times by more than 50%
- Higher degree of accuracy and precision compared to manual adjustment methods
- Increased tool life, as imprecise tools are not even changed into the machine tool
- Reduced risk of collision through data transfer directly to the machine
- AI-supported process for further error and cost reduction
- Considerable range of interfaces to all common machine controls and CAD/CAM systems
HAIMER MICROSET PRESETTING TECHNOLOGY
HAIMER Microset presetters prepare tools outside the machine for use. This shortens downtimes and creates safety when changing tools.
Comprehensive solutions for balancing
Only through the high-precision balancing of tools and holders can the full performance of the machine tool be opened up in terms of speeds, cutting performance and surface quality.
- Significant reduction of vibrations and increase of tool life
- Reduced spindle and tool wear
- Balancing tools and grinding wheels up to a diameter of 1,000 mm
HAIMER BALANCING TECHNOLOGY
HAIMER balancing technology reduces imbalance on tool holders before use. This protects the spindle from vibrations, increases the process reliability of automated systems and permanently reduces wear. Powerful and cost-efficient.
Shrink technology with a system
In combination with the HAIMER shrink holders, the Power Clamp series forms an unbeatable system for precision, highly accurate and fast tool changes with maximum flexibility.
- Repeatable results due to perfect coordination between shrink machine and holder
- World's largest range of induction shrink devices and coils
- Highest clamping force due to thermal shrinkage with short insertion phase
- Guaranteed concentricity of less than 3 μm with a projection of 3xD
- Cost efficiency through unsurpassed tool change times
HAIMER SHRINK TECHNOLOGY
HAIMER is a leader in the development of inductive shrink devices. Targeted heat supply with optimal heating parameters gently heats the tool holder. The closed, energy-efficient contact cooling cools quickly, cleanly and reliably.
HAIMER – Quality wins
